Control and telemetry

Know what happens with your fuel, not just prevent it from being stolen. ZIPPER smart caps replace the original tank cap and record every opening and closing; the FUEL CONTROLLER system measures the main tank, the secondary tank, and the sum of both in liters and in real time.

Everything integrates with the third-party telemetry and fleet management systems you already have installed: there is no need to change GPS providers.

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  • Audible cabin alarm for ZIPPER WIRED — optional

    Audible cabin alarm for ZIPPER WIRED — optional

    077351002

    €77,90
  • FUEL CONTROLLER — Connection wiring

    FUEL CONTROLLER — Connection wiring

    Price on request
  • FUEL CONTROLLER — Fuel metering unit

    FUEL CONTROLLER — Fuel metering unit

    710955012

    Price on request
  • FUEL CONTROLLER — Mounting fitting kit

    FUEL CONTROLLER — Mounting fitting kit

    070819001

    Price on request
  • FUEL CONTROLLER — FCS high-precision level sensor

    FUEL CONTROLLER — FCS high-precision level sensor

    Price on request
  • Cabin receiver with SMS alert for ZIPPER WIRELESS — mandatory

    Cabin receiver with SMS alert for ZIPPER WIRELESS — mandatory

    077351003

    €329,00
  • ZIPPER WIRELESS cabin receiver — mandatory

    ZIPPER WIRELESS cabin receiver — mandatory

    077351004

    €159,00
  • ZIPPER WIRED 105 with key — Anti-theft cap that alerts to every opening

    ZIPPER WIRED 105 with key — Anti-theft cap that alerts to every opening

    586753045

    €179,00
  • ZIPPER WIRED 80 with key — Anti-theft cap that alerts to every opening

    ZIPPER WIRED 80 with key — Anti-theft cap that alerts to every opening

    586753035

    €179,00
  • ZIPPER WIRELESS 105 with key — Wireless anti-theft cap with alarm

    ZIPPER WIRELESS 105 with key — Wireless anti-theft cap with alarm

    586756045

    €219,00
  • ZIPPER WIRELESS 80 with key — Wireless anti-theft cap with alarm

    ZIPPER WIRELESS 80 with key — Wireless anti-theft cap with alarm

    586756035

    €219,00

Three families

Knowing what happens to the fuel, not just preventing it from being taken.

Mechanical protection prevents theft through the tank inlet. Control provides the other half: knowing about every opening and the actual number of liters, integrated with the telemetry already used by the fleet.

ZIPPER Classic

Smart cap that replaces the original and records when the tank is opened. Wired and wireless versions, in 80 and 105 mm.

View ZIPPERS

ZIPPER Accessories

Cabin receivers and alarm unit. The receiver is mandatory for any wireless ZIPPER.

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CONTROLADOR DE COMBUSTIBLE

Real-time fuel measurement in liters, integrated with the fleet management platform you already use.

View the system

Frequently Asked Questions

On fuel control and telemetry

What exactly does a ZIPPER smart plug do?
ZIPPER replaces the original fuel tank cap and detects every opening and closing. It only opens when the refueling nozzle is inserted and closes automatically when it is removed, ensuring the tank is never left open by mistake and the cap is never lost. Each event is communicated to a receiver installed in the cabin or to the vehicle's telematics system, allowing for the tracking of when and where the tank was opened.
Do I need to change my GPS or telemetry system?
No. Genesis IoT products are designed to integrate with the third-party telemetry, management, and security systems that the fleet already has installed. The manufacturer's approach is to leverage what is already in the vehicle rather than forcing its replacement.
What is the difference between the wired and wireless ZIPPER?
The wired ZIPPER connects to the vehicle's onboard electronics via a two-wire cable between the tank and the cabin, and any cutting or tampering with that cable can be identified. The wireless version contains a coded, battery-protected micro-transmitter and communicates via radio, which avoids running cables through the vehicle. The important difference when ordering is that every wireless ZIPPER mandatorily requires a receiver unit in the cabin, whereas the wired version does not.
How accurately does the FUEL CONTROLLER measure?
The FCS sensor is capacitive, with a 10-bit resolution equivalent to 1024 points, and measures the entire length of the sensor with no dead zones, unlike the original sensors. It measures the main tank, the secondary tank, and the sum of both in liters, and compensates for the temperature and inclination of each tank to account for level variations. It is installed in Plug and Play mode by replacing the original sensor, without modifying the tank and in a reversible manner.
Does the system send an alert if someone steals fuel?
The system allows for detection through two complementary channels. The ZIPPER cap notifies every opening of the tank, including those that occur outside of a scheduled refueling. The FUEL CONTROLLER records the level in liters in real time, so that a drop in level without an associated refueling is reflected in the data, further cross-referenced with the kilometers traveled and the time.